User manual FORD E-SERIES CUTAWAY-2006

[. . . ] Table of Contents Introduction Instrument Cluster Warning lights and chimes Gauges 4 12 12 16 Entertainment Systems AM/FM stereo AM/FM stereo with single CD AM/FM stereo with in-dash six CD 19 19 20 25 Climate Controls Heater only Manual heating and air conditioning 31 31 32 Lights Headlamps Turn signal control Bulb replacement 34 34 38 39 Driver Controls Windshield wiper/washer control Steering wheel adjustment Power windows Mirrors Speed control 44 44 44 48 49 50 Locks and Security Keys Locks 54 54 54 Seating and Safety Restraints Seating Safety restraints Airbags Child restraints 59 59 65 75 84 1 2006 Econoline (eco) Owners Guide (post-2002-fmt) USA (fus) Table of Contents Tires, Wheels and Loading Tire Information Tire Inflation Vehicle loading Trailer towing Recreational towing 101 103 105 120 127 138 Driving Starting Brakes Traction control/AdvanceTrac Transmission operation 139 139 142 144 150 Roadside Emergencies Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Changing tires Lug Nut Torque Jump starting Wrecker towing 160 160 162 162 164 171 180 181 186 Customer Assistance Reporting safety defects (U. S. only) 187 193 Cleaning Underbody preservation 194 198 2 2006 Econoline (eco) Owners Guide (post-2002-fmt) USA (fus) Table of Contents Maintenance and Specifications Engine compartment Engine oil Battery Engine Coolant Fuel information Air filter(s) Part numbers Refill capacities Lubricant specifications Engine data 200 201 203 207 209 215 229 231 232 236 239 Accessories Index 244 246 All rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company. Ford may change the contents without notice and without incurring obligation. [. . . ] Measuring the inside of the vehicle with the rear seat folded down, you have room for 12-100 lb. Do you have enough load capacity to transport the cement to your home?(99 kg), the calculation would be: 1400 ­ (2 x 220) ­ (12 x 100) = 1400 ­ 440 ­ 1200 = ­ 240 lb. In metric units, the calculation would be: 635 kg -- (2 x 99 kg) -- (12 x 45 kg) = 635 -- 198 -- 540 = --103 kg. (45 kg) cement bags, then the load calculation would be: 1400 ­ (2 x 220) ­ (9 x 100) = 1400 ­ 440 ­ 900 = 60 lb. Now you have the load capacity to transport the cement and your friend home. In metric units, the calculation would be: 635 kg -- (2 x 99 kg) -- (9 x 45 kg) = 635 -- 198 -- 405 = 32 kg. The above calculations also assume that the loads are positioned in your vehicle in a manner that does not overload the Front or the Rear Gross Axle Weight Rating specified for your vehicle on the Safety Compliance Certification Label found on the edge of the driver's door. Special loading instructions for owners of pickup trucks and utility-type vehicles For important information regarding safe operation of this type of vehicle, see the Preparing to drive your vehicle section in the Driving chapter of this Owner's Guide. Extra precautions, such as slower speeds and increased stopping distance, should be taken when driving a heavily loaded vehicle. Depending upon the type and placement of the load, hauling cargo and people may raise the center of gravity of the vehicle. 126 2006 Econoline (eco) Owners Guide (post-2002-fmt) USA (fus) Tires, Wheels and Loading TRAILER TOWING Your vehicle may tow a class I, II or III trailer, provided the maximum trailer weight is less than or equal to the maximum trailer weight listed for your engine and rear axle ratio on the following charts. GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Maximum Rear Maximum Loaded frontal area of Engine axle GCWR - lb. (kg) E-150 Regular Van (6700 GVWR) 11500 4. 6L 3. 55 6500 (2948) 60 (5. 52) (5216) 12000 5. 4L 3. 55 6900 (3130) 60 (5. 52) (5443) E-150 Regular Van (Crew) (6700 GVWR) 11500 4. 6L 3. 55 6200 (2812) 60 (5. 52) (5216) 12000 5. 4L 3. 55 6600 (2994) 60 (5. 52) (5443) E-150 Regular Van (7000 GVWR) 11500 4. 6L 3. 55 6500 (2948) 60 (5. 52) (5216) 12000 6900 (3130) 60 (5. 52) 5. 4L 3. 55 (5443) E-150 Regular Wagon (7­passenger) (7000 GVWR) 11400 4. 6L 3. 55 5700 (2585) 60 (5. 52) (5170) 12000 6200 (2812) 60 (5. 52) 5. 4L 3. 55 (5443) E-150 Regular Wagon (8­passenger) (7000 GVWR) 11500 6100 (2767) 60 (5. 52) 4. 6L 3. 55 (5216) 12000 5. 4L 3. 55 6500 (2948) 60 (5. 52) (5443) 127 2006 Econoline (eco) Owners Guide (post-2002-fmt) USA (fus) Tires, Wheels and Loading GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Maximum Rear Maximum Loaded frontal area of Engine axle GCWR - lb. (kg) E-250 Regular Van (8600 GVWR) 12000 4. 6L 4. 10 6600 (2994) 60 (5. 52) (5443) 13000 5. 4L 3. 73 7500 (3402) 60 (5. 52) (5897) E-250 Regular Van (Crew) (8600 GVWR) 12000 4. 6L 4. 10 6400 (2903) 60 (5. 52) (5443) 13000 5. 4L 3. 73 7300 (3311) 60 (5. 52) (5897) E-250 Extended Van (8600 GVWR) 12000 4. 6L 4. 10 6400 (2903) 60 (5. 52) (5443) 13000 7300 (3311) 60 (5. 52) 5. 4L 3. 73 (5897) E-250 Extended Van (Crew) (8600 GVWR) 12000 4. 6L 4. 10 6200 (2812) 60 (5. 52) (5443) 13000 7100 (3220) 60 (5. 52) 5. 4L 3. 73 (5897) E-350 Regular Van (9500 GVWR) 13000 7300 (3311) 60 (5. 52) 5. 4L 3. 73 (5897) 13000 5. 4L 4. 10 7300 (3311) 60 (5. 52) (5897) 15000 6. 8L 3. 73 9200 (4173) 60 (5. 52) (6804) 18500 6. 8L 4. 10 10000 (4536) 60 (5. 52) (8391) 128 2006 Econoline (eco) Owners Guide (post-2002-fmt) USA (fus) Tires, Wheels and Loading GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Maximum Rear Maximum Loaded frontal area of Engine axle GCWR - lb. (kg) E-350 Regular Van (Crew) (9500 GVWR) 13000 5. 4L 3. 73 7200 (3266) 60 (5. 52) (5897) 13000 5. 4L 4. 10 7200 (3266) 60 (5. 52) (5897) 15000 6. 8L 3. 73 9000 (4082) 60 (5. 52) (6804) 18500 6. 8L 4. 10 10000 (4536) 60 (5. 52) (8391) E-350 Extended Van (9400 GVWR) 13000 5. 4L 3. 73 7300 (3311) 60 (5. 52) (5897) 13000 5. 4L 4. 10 7300 (3311) 60 (5. 52) (5897) 15000 9000 (4082) 60 (5. 52) 6. 8L 3. 73 (6804) 18500 10000 (4536) 60 (5. 52) 6. 8L 4. 10 (8391) E-350 Extended Van (Crew) (9250 GVWR) 13000 7000 (3175) 60 (5. 52) 5. 4L 3. 73 (5897) 13000 5. 4L 4. 10 7000 (3175) 60 (5. 52) (5897) 15000 8800 (3992) 60 (5. 52) 6. 8L 3. 73 (6804) 18500 6. 8L 4. 10 10000 (4536) 60 (5. 52) (8391) 129 2006 Econoline (eco) Owners Guide (post-2002-fmt) USA (fus) Tires, Wheels and Loading GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Maximum Rear Maximum Loaded frontal area of Engine axle GCWR - lb. (kg) E-350 Regular Wagon (7­passenger) (8600 GVWR) 13000 5. 4L 3. 73 6800 (3084) 60 (5. 52) (5897) E-350 Regular Wagon (7­passenger) (8700 GVWR) 15000 6. 8L 3. 73 8600 (3901) 60 (5. 52) (6804) 18500 6. 8L 4. 10 10000 (4536) 60 (5. 52) (8391) E-350 Regular Wagon (8­passenger) (8600 GVWR) 13000 5. 4L 3. 73 7000 (3175) 60 (5. 52) (5897) E-350 Regular Wagon (8­passenger) (8700 GVWR) 15000 8800 (3992) 60 (5. 52) 6. 8L 3. 73 (6804) 18500 10000 (4536) 60 (5. 52) 6. 8L 4. 10 (8391) E-350 Regular Wagon (12­passenger) (8600 GVWR) 13000 6900 (3130) 60 (5. 52) 5. 4L 3. 73 (5897) E-350 Regular Wagon (12­passenger) (8700 GVWR) 15000 8700 (3946) 60 (5. 52) 6. 8L 3. 73 (6804) 18500 6. 8L 4. 10 10000 (4536) 60 (5. 52) (8391) E-350 Extended Wagon (12­passenger) (9300 GVWR) 13000 5. 4L 3. 73 6700 (3039) 60 (5. 52) (5897) 130 2006 Econoline (eco) Owners Guide (post-2002-fmt) USA (fus) Tires, Wheels and Loading GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Maximum Rear Maximum Loaded frontal area of Engine axle GCWR - lb. (kg) E-350 Extended Wagon (15­passenger) (9100 GVWR) 13000 5. 4L 3. 73 6600 (2994) 60 (5. 52) (5897) E-350 Cutaway (138" wheelbase, single rear wheel) (9600 GVWR) 13000 5. 4L 4. 10 7900 (3583) 60 (5. 52) (5897) 18500 6. 8L 4. 10 10000 (4536) 60 (5. 52) (8391) E-350 Cutaway (138" wheelbase, dual rear wheel) (10000 GVWR) 13000 5. 4L 4. 10 7800 (3538) 60 (5. 52) (5897) 18500 6. 8L 4. 10 10000 (4536) 60 (5. 52) (8391) E-350 Cutaway (138" wheelbase, dual rear wheel) (10700 GVWR) 13000 7800 (3538) 60 (5. 52) 5. 4L 4. 10 (5897) 18500 10000 (4536) 60 (5. 52) 6. 8L 4. 10 (8391) E-350 Cutaway (158" wheelbase, dual rear wheel) (11500 GVWR) 13000 7700 (3493) 60 (5. 52) 5. 4L 4. 10 (5897) 18500 6. 8L 4. 10 10000 (4536) 60 (5. 52) (8391) 131 2006 Econoline (eco) Owners Guide (post-2002-fmt) USA (fus) Tires, Wheels and Loading GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Maximum Rear Maximum Loaded frontal area of Engine axle GCWR - lb. (kg) E-350 Cutaway (176" wheelbase, dual rear wheel) (11500 GVWR) 13000 5. 4L 4. 10 7700 (3493) 60 (5. 52) (5897) 18500 6. 8L 4. 10 10000 (4536) 60 (5. 52) (8391) E-350 Stripped Chassis (138" wheelbase) (9600 GVWR) 13000 5. 4L 3. 55 8800 (3992) 60 (5. 52) (5897) 13000 5. 4L 4. 10 8800 (3992) 60 (5. 52) (5897) E-350 Stripped Chassis (158" wheelbase) (9600 GVWR) 13000 5. 4L 3. 55 8700 (3946) 60 (5. 52) (5897) 13000 8700 (3946) 60 (5. 52) 5. 4L 4. 10 (5897) E-350 Stripped Chassis (138" wheelbase) (10000 GVWR) 13000 5. 4L 4. 10 8500 (3856) 60 (5. 52) (5897) 18500 10000 (4536) 60 (5. 52) 6. 8L 4. 10 (8391) E-350 Stripped Chassis (158" wheelbase) (10000 GVWR) 13000 8400 (3810) 60 (5. 52) 5. 4L 4. 10 (5897) 18500 6. 8L 4. 10 10000 (4536) 60 (5. 52) (8391) 132 2006 Econoline (eco) Owners Guide (post-2002-fmt) USA (fus) Tires, Wheels and Loading GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Maximum Rear Maximum Loaded frontal area of Engine axle GCWR - lb. (kg) E-350 Stripped Chassis (158" wheelbase) (11000 GVWR) 13000 5. 4L 4. 10 8400 (3810) 60 (5. 52) (5897) 18500 6. 8L 4. 10 10000 (4536) 60 (5. 52) (8391) E-350 Stripped Chassis (176" wheelbase) (10000 GVWR) 13000 5. 4L 4. 10 8400 (3810) 60 (5. 52) (5897) 18500 6. 8L 4. 10 10000 (4536) 60 (5. 52) (8391) E-350 Stripped Chassis (176" wheelbase) (11000 GVWR) 13000 5. 4L 4. 10 8400 (3810) 60 (5. 52) (5897) 18500 10000 (4536) 60 (5. 52) 6. 8L 4. 10 (8391) E-450 Cutaway (158" wheelbase) (14050 GVWR) 20000 6. 8L 4. 56 10000 (4536) 60 (5. 52) (9072) E-450 Cutaway (176" wheelbase) (14050 GVWR) 20000 6. 8L 4. 56 10000 (4536) 60 (5. 52) (9072) E-450 Stripped Chassis (158" wheelbase) (14050 GVWR) 14050 9200 (4173) 60 (5. 52) 5. 4L 4. 56 (6373) 18500 6. 8L 4. 56 10000 (4536) 60 (5. 52) (8391) 133 2006 Econoline (eco) Owners Guide (post-2002-fmt) USA (fus) Tires, Wheels and Loading GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Maximum Rear Maximum Loaded frontal area of Engine axle GCWR - lb. (kg) E-450 Stripped Chassis (176" wheelbase) (14050 GVWR) 14050 5. 4L 4. 56 9200 (4173) 60 (5. 52) (6372) 18500 6. 8L 4. 56 10000 (4536) 60 (5. 52) (8391) Maximum trailer weight for all cutaway (E-350 and E-450) vehicles must be calculated by subtracting the weight of the vehicle (including incomplete vehicle weight and payload which includes second unit body weight, cargo and passengers) from the GCW. To determine the maximum trailer weight designed for your particular vehicle as equipped, follow the section Vehicle loading earlier in this chapter. Your vehicle's load capacity is designated by weight, not by volume, so you cannot necessarily use all available space when loading a vehicle. [. . . ] Use of any fluid other than the recommended fluid may cause transmission damage. (118 ml) of Additive Friction Modifier XL-3 or equivalent for complete refill of Visteon Traction-Lok rear axles. (237 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification EST-M2C118-A for complete refill of Dana Limited Slip rear axles (E-250/350). ENGINE DATA 4. 6L V8 engine Cubic inches 281 Required fuel 87 octane Firing order 1-3-7-2-6-5-4-8 Ignition system Coil on plug 0. 052­0. 056 Spark plug gap inch (1. 32­1. 42mm) Compression 9. 4:1 ratio Engine* 5. 4L V8 engine 330 87 octane 1-3-7-2-6-5-4-8 Coil on plug 0. 052­0. 056 inch (1. 32­1. 42mm) 9. 0:1 6. 8L V10 engine 415 87 octane 1-6-5-10-2-7-3-8-4-9 Coil on plug 0. 052­0. 056 inch (1. 32­1. 42mm) 9. 0:1 3 2 1 *Refer to the Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for diesel engine information. [. . . ]