User manual DAHON JETSTREAM P8 2009
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Manual abstract: user guide DAHON JETSTREAM P82009
Detailed instructions for use are in the User's Guide.
[. . . ] In addition, cleaning the chain with neutral detergent and lubricating it can be a effective way of extending the useful life of the sprockets and the chain. If the chain keeps coming off the sprockets during use, replace the sprockets and the chain. Parts are not guaranteed against natural wear or deterioration resulting from normal use. For maximum performance we highly recommend Shimano lubricants and maintenance products. [. . . ] For maximum performance we highly recommend Shimano lubricants and maintenance products. For any questions regarding methods of handling or adjustment, please contact the place of purchase.
Align the red marks to install.
7R
Mark
Align the red marks to install.
The projecting parts should be on the fork end side. Install the non-turn washers so that the projecting parts is securely in the fork end grooves on either side of the hub axle.
Right side of the hub body
3. 3.
Secure the cassette joint to the hub with the cassette joint fixing ring. When installing the cassette joint fixing ring, align the yellow mark with the yellow mark on the cassette joint pulley, and then turn the cassette joint fixing ring 45° clockwise.
LOC K
Install the brake arm of the Inter-M brake to the chainstay with the brake arm clip, provisionally tighten the clip screw and clip nut, and then tighten the brake unit fixing nut.
Note:
If the brake arm is in the incorrect position as shown in the illustration so that it cannot be provisionally installed to the chainstay, loosen the brake unit fixing nut and turn the brake arm. Then, after provisionally securing the brake arm to the chainstay, tighten the brake unit fixing nut.
Brake arm clip
SI-34R0B
SG-8R20 SG-8R25 CJ-8S20
Inter-8 Hub Cassette joint
Align the yellow marks to install.
Cassette joint pulley
Cassette joint fixing ring
Chainstay
CJ-8S20
JAPAN
Technical Service Instructions
LOCK
Turn 45°
Cassette joint fixing ring
CJ-8S20
JAPAN
Brake arm
Brake unit fixing nut
Be sure to read these service instructions in conjunction with the service instructions for the Inter-M Brake and the Inter-8 shifting lever before use.
Fit the cassette joint bracket securely.
Tightening torque: 20 25 Nm {174 217 in. lbs. }
CJ-
JA
8S
PA
N
20
Obtain and read the service instructions carefully prior to installing the parts. We strongly recommend only using genuine Shimano replacement parts.
2.
Non-turn washer (for right side)
6R
Turn the cassette joint pulley in the direction of the arrow in the illustration to align the red marks on the pulley and the bracket. With the cassette joint in this condition, install it so that the red mark on the cassette joint is aligned with the red mark on the right side of the hub body.
5.
Fix the brake arm of the Inter-M brake securely to the chainstay with the brake arm clip.
Brake arm clip
Size 20 38 =0 =0
Brake arm Chainstay
Note:
When installing the brake arm clip, securely tighten the clip screw while holding the clip nut with a 10 mm spanner.
Tightening torque: 2 3 Nm {17 26 in. lbs. }
After installing the brake arm clip, check that the clip screw protrudes about 2 3 mm from the surface of the clip nut.
Brake arm Clip nut Brake arm clip
2 3 mm
These service instructions explain how to use and maintain the Shimano bicycle parts which have been used on your new bicycle. Set theto be sure that the yellow setting lines on Check the cassette joint bracket and pulley are aligned at this time.
Yellow setting lines
Revo-shift Lever Brake Lever Cassette Joint
Cable with one inner cable drum / SIS-SP40 (4 mm dia. )
(Lever side)
LOCK
Aluminum cap
Plastic cap
Turn the cable 60
CJ-8S20
JAPAN
Technical Service Instructions
CJ-
8S
PA
20
N
JA
1. Set the Revo-shift lever to
Set to 1
1.
If cutting the outer casing, cut it near the end with the plastic cap while the cap is still attached. Attach the innerpass the innerpulley as shownthe the illustration, cable through
Plastic cap
Set to 4
slit in the cassette joint bracket, and then insert the end of the outer casing securely into the outer casing holder.
Remove the plastic cap.
Cassette joint
LOCK
Be sure to read these service instructions in conjunction with the service instructions for the Inter-8 hub before use.
The yellow setting lines on the cassette joint are located in two places. Set the Revo-shift lever to
Set to 1
1.
Revo-shift lever side
CJ-8S
JAPA N
When bicycle is standing up
Should be straight
2. Loosen the cover fixing screw, and then remove the upper cover.
Cover fixing screw Upper cover
Make the cut end perfectly round. Attach the plastic cap.
Inner cable Pulley Bracket
LOCK
Cassette joint pulley
Revo-shift lever operation
Turn the Revo-shift lever to shift to each of the eight gears.
Bracket
If the incorrect mode is selected it may cause either excessive or insufficient braking force to occur, which could result in dangerous accidents. Be sure to select the mode in accordance with the instructions given in the table below.
Mode position C/R position
V
V
CR
CJ-8S20
JAPAN
Pedaling becomes heavier
Indicator
Outer casing holder
Cassette joint bracket
Indicator moves toward 8
outer out from the 2. Pull theholder casingcassette joint, outer then casing of the and remove the inner cable from the slit in the bracket.
CJ
-8S
JA
20
PA N
Cassette joint side
Insert into the outer casing holder. 2
When bicycle is upside down
Should be straight
6.
Revo-shift lever
Bracket Outer casing holder
CJ -8S 20
Applicable brake
JA PA N
Pull out from outer casing holder 1
the hole in the cable 3. Next, hook
Inner cable fixing bolt unit
Note: Do not use this inner cable fixing bolt unit with the CJ-4S30 cassette joint.
Inner cable fixing nut Inner cable fixing washer
Slit
CR
Cantilever brakes Roller Brakes The C indicates the mode position for compatibility with cantilever brakes. [. . . ] 2
When bicycle is upside down
Should be straight
6.
Revo-shift lever
Bracket Outer casing holder
CJ -8S 20
Applicable brake
JA PA N
Pull out from outer casing holder 1
the hole in the cable 3. Next, hook
Inner cable fixing bolt unit
Note: Do not use this inner cable fixing bolt unit with the CJ-4S30 cassette joint.
Inner cable fixing nut Inner cable fixing washer
Slit
CR
Cantilever brakes Roller Brakes The C indicates the mode position for compatibility with cantilever brakes. The R indicates the mode position for compatibility with Roller Brakes.
Pedaling becomes lighter
Indicator moves toward 1
2 Remove from the slit
cable 3. fixing bolt unit from the cassette joint
Inner cable fixing bolt unit
the groove of the pulley, and pull the inner cable so that the inner cable drum fits into the hole in the pulley.
Hole in cable adjustment bolt
10 mm 1
(Black)
Inner cable fixing bolt
If first inserting the outer casing into the outer casing holder is easier, then first insert the outer casing into the outer casing holder, and then insert a 2 mm Allen key or a #14 spoke into the hole in the cassette joint pulley, and then turn the pulley so that the inner cable fixing bolt unit fits into the gap in the pulley.
Cassette joint bracket
Installation of the lever
Install the lever as shown in the illustration.
Cassette joint pulley
Pass the inner cable through the hole.
3 Insert the inner cable fixing bolt unit
LOCK
1 Insert into the outer casing holder
If the yellow setting lines are not aligned, turn the cable adjustment bolt of the Revoshift lever to align the setting lines. [. . . ]
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